Wall mounted Boiler Test System ±1.5%F.S Precision GB25034/GB6932
Product Introduction:
Gas heating boiler production grapples with fragmented testing (sanitary and heating tested separately) and complex standards (GB25034 for heating, GB6932 for hot water). HCTE-WMBT004 addresses this:
- Dual-System Sync: Tests sanitary (100–1000L/h flow) and heating (0–100℃ temp) systems simultaneously, slashing test time by 40%.
- ±1.5%F.S Precision: Detects 0.1℃ temp deviations and 1L/h flow variations, ensuring compliance with energy efficiency and safety norms.
- Automated Compliance: Pre-programmed profiles for GB25034 (heating pressure cycles) and GB6932 (hot water start-up flow), eliminating manual errors.
Equipped with post-test water blow-dry (combatting Singapore’s humidity) and MES integration (real-time data upload), it’s a cornerstone for "zero-defect" manufacturing.
Product Features:
-
Dual-System Parallel Testing
- Sanitary: 0–100℃ temp (±1.5%F.S), 100–1000L/h flow (±1.5%F.S), 0–1.6MPa pressure resistance.
- Heating: 0–100℃ temp (±1.5%F.S), 0–5000Pa gas pressure (U-gauge), 0–0.4MPa pressure resistance.
- Detects cross-leakage between heating and sanitary circuits.
-
±1.5%F.S Precision Sensing
- LED displays for temp/pressure, glass rotors for gas/water flow.
- Catches micro-leaks (≥0.01MPa) and start-up flow anomalies (GB6932 compliance).
-
Automated Safety Tests
- Open Flame Leak Detection: Identifies gas leaks during ignition (Singapore safety mandate).
- Post-Test Blow-Dry: Compressed air clears residual water, extending boiler life by 20% in humid climates.
-
Multi-Standard Compliance
- GB25034-2010 (heating efficiency, pressure cycles).
- GB6932-2015 (hot water flow, temp stability).
- CJ/T228-2006 (condensing boiler compatibility, optional).
-
Production Line Efficiency
- Tests ≥80 units/day (8-hour shift), with cycles ≤5 minutes/unit.
- MES integration cuts quality audit time by 50%.
-
Modular Flexibility
- Customizable components (e.g., higher pressure gauges for commercial models).
- Free software updates for new standards (e.g., ASEAN energy norms).
International Standards
- GB25034-2010Heating performance: Temp (0–100℃), gas pressure (0–5000Pa).
- GB6932-2015 Hot water performance: Flow (100–1000L/h), start-up pressure.
- CJ/T228-2006 Condensing boilers: Cross-leakage test (optional).
Product Applications
-
Production Line QC:
Online testing for ≤70kW gas heating boilers, screening defects (leakage, flow issues) to ensure shipment quality.
-
R&D Validation:
Verifies new models’ thermal efficiency (GB25034) and hot water performance (GB6932), accelerating iteration.
-
Third-Party Certification:
Supports SPRING-accredited labs with pre-inspection data for GB25034/GB6932 compliance.
Technical Parameters
| Parameter |
Specification |
| Model |
HCTE-WMBT004 |
| Sanitary Hot Water |
|
| Inlet/Outlet Temp. |
0–100℃ (±1.5%F.S, LED) |
| Water Flow |
100–1000L/h (±1.5%F.S, glass rotor) |
| Start-Up Pressure |
0–0.6MPa (1.6-class gauge) |
| Pressure Resistance |
0–1.6MPa (2.5-class gauge) |
| Open Flame Leak Test |
Built-in (gas leakage detection) |
| Gas Flow (Sanitary) |
Glass rotor flowmeter |
| Heating System |
|
| Max Outlet Temp. |
0–100℃ (±1.5%F.S, LED) |
| Min Start-Up Temp. |
0–100℃ (±1.5%F.S, LED) |
| Gas Flow (Heating) |
Glass rotor flowmeter |
| Gas Pressure (Primary/Secondary) |
0–5000Pa (U-type manometer) |
| Pressure Resistance |
0–0.4MPa (1.0-class gauge) |
| Cross-Leakage Test |
Heating-sanitary circuit interflow detection |
| System Features |
|
| Post-Test Blow-Dry |
Compressed air drying (automatic) |
| Control Mode |
PLC + Touchscreen (custom profiles) |
